Sr Engineer Reliability - Inspection

Job Description

Job Role: Sr Engineer Reliability

Job Role ID

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Sr Engineer - Static

Manager Job Position: Section Head Reliability

Job Position ID

Value Stream: Asset Operations

Job Family: Engineering

Sub-Job Family: CES

Grade/Level

Location:

SECTION II: PURPOSE OF THE ROLE

To conduct engineering & maintenance activities related to fixed equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

• Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
• Participate in periodic audit activities to identify gaps and ensure all equipment maintenance system adhere to group standards, incorporate best practices pertaining to static equipment
• Conduct procedures for repairs to fix equipment and associated appurtenances in accordance with codes, standards and RAGAGEPs
• Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols
• Implement energy conservation initiatives in order to support environmental sustainability efforts
• Keep self abreast with leading static maintenance practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
• Coordinate with statutory authorities. Maintain all records supporting statutory compliance with respect to static equipment
• Undertake initiatives for trainings to enhance competencies and participation in training as per requirement
  
  

Engineering & Maintenance Operations

• Assist plant maintenance in troubleshooting critical problems. Assist in repair and reconditioning of static equipment/components
• Provide inputs in planning for major shutdown activities and execution of major overhauls
• Evaluate QAPs for all spares /consumables being procured as a part of the maintenance / projects cell
• Review concession / deviation exercise for all pending inspection of equipment and ensure compliance to set procedure
• Prepare inspection reports, give recommendations and record history. Ensure all inspection records are updated in systems like SAP and Meridium
• Perform Failure Analysis and Root Cause Analysis (RCA) of repetitive failures and report findings. Apply the leanings from RCA to proactively increase the reliability of other assets
• Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guidelines
• Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective
• Update master data of the fixed equipment in SAP/Meridium. Liaise with planning section for updation as required
  
  

Predictive and Preventive Maintenance

• Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures
• Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures
• Provide technical expertise pertaining to static equipment and maintenance to sub-ordinates
  
  

Reliability Assurance

• Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques
• Participate in tracking obsolescence of site static equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment
• Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns
• Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention
• Provide inputs to standardize best practices specific to site static equipment and implement recommended measures
• Co-ordinate inter-departmental reliability assurance activities like TRIPOD, Plant interface meetings etc. document recommendations arising out of various activities
  
  

SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

• Time to resolution
• Throughput increase
• % reduction in obsolescence of critical equipment
• OEE (Overall equipment effectiveness)
• Reduction in unplanned shutdown
• Shutdown turn around time/ Mean time between failures
• Adherence to health & safety policies
  
  

SECTION V: OPERATING NETWORK

Internal: S&OR, Site Teams etc.

External: Vendors, Auditors etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

• A Bachelor's Degree in Mechanical / Metallurgical Engineering or a Master's Degree in Mechanical Engineering (preferred)
• Valid certification in ASNT /ISNT Level II in at least two techniques MPI / UT / RT
  
  

Experience (Must Have & Good to Have)

3-7 years of working experience in a refinery / petrochemical plants with at least 2 years managing the reliability, inspection and corrosion monitoring of fixed equipment

Functional / Behavioural competencies required to execute the role

Functional Competencies

• Knowledge on static equipment maintenance and repairs
• Knowledge of reliability principles
• Knowledge of construction of fixed equipment
• Knowledge of common design codes and standards
• Knowledge of basic maintenance systems and practices of refinery/petrochemical units
• Knowledge of materials, metallurgy and its application
• Ability to read and understand equipment engineering drawings, PFDs, P&IDs, piping Isometrics
  
  

Behavioral Competencies

N/A

SECTION VII: CAREER MOVEMENTS

Feeder Roles: Engineer Reliability Static/Engineer maintenance-Mechanical

Possible Next Role Movement: Section Head Reliability - Static