Senior Manager - Maintenance (Hyderabad)

GM Modular is seeking a highly skilled and experienced Senior Manager - Maintenance to lead the maintenance operations at our new greenfield manufacturing facility in Hyderabad. This facility will manufacture both Wires and LED Lighting product ranges. The ideal candidate will have extensive experience in commissioning machinery and handling predictive, preventive, and breakdown maintenance in a high-tech manufacturing environment. This is a leadership role that requires someone who can ensure the smooth operation of machinery, lead a maintenance team, and actively contribute to the success of our greenfield Project.

Key Responsibilities

Project Compliance and Maintenance Oversight

• Oversee and manage compliance for greenfield and brownfield projects, ensuring all machinery is commissioned and maintained to the highest standards.
• Develop and implement predictive, preventive, and breakdown maintenance schedules for the facility's machinery and equipment, minimizing downtime and maximizing operational efficiency.
  
  

Troubleshooting and Problem Solving

• Lead efforts in diagnosing and resolving mechanical, electrical, and hydraulic issues in machinery and equipment.
• Ensure timely and effective troubleshooting methods are in place to maintain optimal equipment performance.
  
  

Repairs and Modifications

• Perform repairs and modifications on equipment to improve performance, extend lifespan, and enhance reliability.
• Identify opportunities to upgrade machinery and implement solutions to improve operational efficiencies.
  
  

Documentation and Compliance

• Maintain detailed and accurate records of maintenance activities, repairs, inspections, and machinery performance.
• Ensure compliance with all safety regulations, quality standards, and industry requirements.
  
  

Collaboration with Production Teams

• Work in close collaboration with production teams to ensure minimal disruption to operations during maintenance activities.
• Prioritize maintenance tasks to align with production schedules and operational demands.
  
  

Safety and Regulatory Compliance

• Ensure adherence to health, safety, and environmental regulations within the maintenance operations.
• Promote a culture of safety across the maintenance team, ensuring all team members follow the required safety practices and guidelines.
  
  

Inventory and Spare Parts Management

• Manage the inventory of spare parts, tools, and maintenance supplies to ensure they are always available for repairs and preventive maintenance tasks.
• Establish systems for regular stock checks and timely replenishment of critical components.
  
  

Training and Staff Development

• Provide training and guidance to maintenance technicians and junior staff on effective maintenance practices, troubleshooting techniques, and safety protocols.
• Foster a culture of continuous learning and improvement within the maintenance team.
  
  

Continuous Improvement Initiatives

• Identify opportunities for process improvements and lead initiatives aimed at enhancing the efficiency and reliability of maintenance operations.
• Actively contribute to projects designed to optimize machinery performance and reduce maintenance costs.
  
  

Reporting and Performance Metrics

• Prepare and present detailed reports on maintenance activities, machinery performance metrics, and overall equipment status to senior management.
• Provide actionable insights based on data to drive continuous improvement in maintenance operations.
  
  

Hands-on Machinery Installation and Commissioning

• Ensure hands-on involvement in the commissioning of all machinery, including overseeing installation, calibration, and operational setup.
• Provide technical expertise in machinery direction and commissioning, ensuring that equipment meets production requirements and operational standards.
  
  

Desired Skills And Attributes

• Strong technical expertise in mechanical, electrical, and hydraulic systems, particularly in wire and cable manufacturing machinery.
• Proven experience in managing maintenance teams and leading the commissioning of new machinery in greenfield projects.
• Excellent troubleshooting and problem-solving skills, with a strong track record of resolving complex machinery issues.
• In-depth understanding of safety and compliance regulations within manufacturing environments.
• Ability to effectively manage inventories and spare parts, ensuring cost-effective maintenance practices.
• Strong leadership and communication skills, with the ability to collaborate across teams and drive continuous improvements.