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ideaForge


Date: 22 hours ago
City: Navi Mumbai, Maharashtra
Contract type: Full time
We are seeking a skilled Process Engineer with 1+ years of experience in New Product Development (NPD) to optimize manufacturing processes, ensure product quality, and drive automation initiatives. The ideal candidate must be proficient in PFMEA, PFD, cycle time analysis, engineering drawings, CAD software, Industry 4.0, and assembly process validation (FTG – Functional Test Group). The role involves workshop facilitation, process documentation, and vendor coordination for new product launches.

Key Responsibilities:

  • New Product Development (NPD) & Process Design:
  • Develop and optimize manufacturing processes for new products.
  • Create Process Flow Diagrams (PFDs) and Process Failure Mode & Effects Analysis (PFMEA).
  • Conduct cycle time evaluation, bottleneck analysis, and takt time balancing.
  • Validate new parts and processes to ensure manufacturability.
  • Ensure compliance with Industry 4.0 standards (IoT, automation, data analytics).
  • Engineering Drawings & CAD Knowledge:
  • Read and interpret engineering drawings (2D/3D) to identify design flaws.
  • Work with CAD software (AutoCAD, SolidWorks, CATIA) for process simulations.
  • Collaborate with design teams to improve product manufacturability.
  • Automation & Industry 4.0 Projects:
  • Participate in automation projects (robotics, smart manufacturing, IIoT).
  • Implement digital twin, predictive maintenance, and smart factory concepts.
  • Optimize production lines using data-driven decision-making.
  • Vendor & Assembly Process Management (FTG – Functional Test Group):
  • Coordinate with vendors for assembly process validation (FTG).
  • Ensure First-Time Yield (FPY) improvements in production.
  • Conduct Root Cause Analysis (RCA) for defects and process deviations.
  • Workshop Facilitation & Documentation:
  • Conduct workshops on NPD best practices.
  • Prepare Work Instructions (WI), PFMEA, PFD, and Standard Operating Procedures (SOPs).
  • Train production teams on new processes and quality standards.

Required Skills & Qualifications:

Technical Skills:

  • Strong knowledge of PFMEA, PFD, cycle time, takt time, bottleneck analysis.
  • Experience in reading engineering drawings & identifying flaws.
  • Proficiency in CAD software (AutoCAD, SolidWorks, CATIA).
  • Familiarity with Industry 4.0 (IoT, automation, digital manufacturing).
  • Knowledge of FTG assembly validation & part approval processes.

Analytical & Problem-Solving Skills:

  • Ability to perform cycle time evaluation & FPY improvement.
  • Experience in process optimization & lean manufacturing.

Soft Skills:

  • Strong communication for vendor coordination & cross-functional teamwork.
  • Ability to conduct training workshops & create technical documents.

Preferred Qualifications:

  • Certification in Lean Six Sigma (Yellow/Green Belt).
  • Hands-on experience with PLC, robotics, or automation systems.
  • Exposure to ERP/MES systems in a manufacturing environment.

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