Engineer

Tenneco


Date: 2 days ago
City: Pune, Maharashtra
Contract type: Full time
Profile for MET Engineer (Manufacturing Engineering)

  • Basic Qualification: BE (Mech/Production) or DME with relevant Exposures.
  • Experience: 6-8 years of experience in Automotive Industry or Mfg. Industry
  • Academic: Good academic background, fluent in using common software - Microsoft Office, Excel, Word & PowerPoint, Knowledge of Auto-cad will be added advantage.
  • Good in communication for verbal & written, must be a team player, good listener, quick decision making, result oriented.
  • Additional qualification will be preferred - Diploma in Tooling Designs, Training on Industrial Automation & Robotics, Training on Robot handling,

Expected Previous Work Experience

  • Worked in New Project & Process Development projects in automotive industries. Work exposure in Exhaust aftertreatment systems products & processes for CT & LV Parts. (Exhaust System & Catalytic converter assembly). Handled customers like M&M, TML, VW, KOEL, FML, VECV, Daimler, Nissan.
  • Must have Knowledge of different processes. Hands on experience & understanding of Pipe Bending Processes, Shell manufacturing processes, Calibrated canning & Its processes, Muffler Manufacturing & its processes.
  • Detailed knowledge of technologies in MIG, TIG, resistance welding. Must know basics of all processes. Robotic MIG welding & its applications,
  • Handson experience in development of fixtures & tooling. Robotic & Manual welding fixtures, tooling, Pipe Bending process tooling, Muffler Manufacturing process tooling, Shell Manufacturing process tooling, Canning Manufacturing process tooling, Assembly welding & torquing fixtures, etc.
  • Experience in welding stations development is added advantage. e.g. Robotic Cells for MIG welding, Welding SPM’s, Leak Test machines, Shell Manufacturing machines, Torquing Stations, Leak Test stations, etc.
  • Experience in all stages of New Product & Process development. Hands on experience in development to launch, PPAP, Run at rate, etc.
  • Knowledge of quality system & hands on experience in documentation for DFM. Feasibility studies, APQP, PPAP, Quality Tools, Root Cause Analysis, Process Improvement, Process Corrections, Process documentation such as SOP, Process Flows, etc.
  • Knowledge of Process Layouts, Lean Manufacturing Concepts, Process Wastes, etc.

Responsibilities

 Responsibilities & Ownerships with reporting to Team Leader

  • Handling 1-3 project simultaneously for Hot Ends & Cold Ends for LV & CT.
  • Working on new project RFQs from customer.
  • New Launches - Project Planning, Costing, Budgeting, Supplier RFQ, Negotiations, Ordering, Development with machine & tooling suppliers, prove out & installation, production trials till correction & cycle time achievement, customer PPAP & handover to production.
  • Works independently on development of new product processes with support from cross functional teams. Design process, process concept, tooling concept for new product launch. Present & get approvals from cross functional teams,
  • Develop supplier RFQ with intended equipment, tooling, jigs, fixtures, etc. considering intended output for serial production & process requirements.
  • Responsible for equipment, tooling, jigs, fixtures trials & approvals at supplier end with support from CFT, EHS & Safety coordinators.
  • Installation & set up of Equipment and tooling, jigs/fixtures on shopfloor & line set up & stabilization to achieve the designed output / results.
  • Ensure Zero Accident & Zero Defect, adherence to meet project timelines, achieve 100% designed output & meet financial target.
  • Handover projects with necessary documentation & handover trials.
  • Lead customer audits & customer interaction during project phase & customer PPAP.
  • Follow Tenneco Systems for new product & process development.

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