Assistant Manager - Product Quality Specialist

Lucy Electric


Date: 1 week ago
City: Vadodara, Gujarat
Contract type: Full time
Internal Job Title: Assistant Manager - Product quality specialist

Business: Lucy Electric Manufacturing & Technologies India

Location: Halol, Vadodara, Gujarat

Job Reference No: 4144

Job Purpose:

The main purpose of this role is to work for the design and other solutions towards solving quality issues for new and existing products. This role will be a key contributor from engineering side to work on product quality issues and product quality enhancements. This role is responsible for maintaining required quality documentation like failure analysis report, Product DFMEA, risk analysis and register, issues tracker etc. This role needs to support industrialization, value stream mapping, cost reduction, manufacturing time reduction, tooling cost and time reduction. This tole will bring their past professional expertise and knowledge to improve all aspects of LE MV/ LV Switchgear products.

Key Accountabilities:

Description of the Accountability

  • To plan and execute the allocated activities. - Measured by Project plan
  • Provide solution for product quality issues by working on on-going and new 8D projects. - Measured by 8D tracker
  • Prepare and maintain root cause analysis report with actions, implementation activities, and further plan. To participate in regular reviews with 8D team. - Measured by RCA report, 8D Tracker
  • Prepare the verification and validation plan to support the agreed solution and execute it through trials and testing. - Measured by Number of test attempts, Test results, Verification and Validation plan
  • Follow design change processes developed by Lucy engineering team and issue drawings, bill of material using the Lucy CAD system - Measured by Number of ECRs, Drawing checking tracker
  • To work in collaboration with NPD/CPE team to execute the engineering changes though ECR process, add CR suggestions, support sustainability initiative and add quality related inputs at design stage. - Measured by One to one review
  • To prepare/ maintain required quality document like failure analysis report, Product FMEA, risk analysis register, issues tracker in coordination with NPD/CPE team and update these at regular intervals. - Measured by Document control, Deliverable as per NPD process
  • To provide industrialization support, cost reduction inputs, inputs for manufacturing time reduction, tooling cost and time reduction, and to conduct value stream mapping and provide inputs for optimization of time and cost of manufacturing, logistics, and assembly. - Measured by Number of CRs and CR value, Production and tooling cost & time reduction

Job Context

The position is responsible to execute allocated engineering activities derived through quality issues from customer sites and Lucy factories. Working as an individual coordinator within the engineering team, this role will be responsible for all the necessary activities to enhance the product quality. These activities will encompass design solutions, verification and validation trials for the reported issues, followed by preparing and maintaining various documents like product DFMEA, Risk analysis, failure analysis report, 8D tracker etc. This role is also responsible for supporting various activities like industrialization, cost reduction inputs, manufacturing time reduction, tooling cost and time reduction, value stream mapping, etc

Qualifications, Experience & Knowledge

Minimum Qualifications and Knowledge: - Bachelor/ Diploma of Engineering in Electrical / Mechanical with MV/LV switchgear background

Minimum Experience: 10 to 15 years of experience

Job-Specific Skills: Understanding of product quality standards, knowledge of switchgear products, thorough understanding of problem-solving techniques like 8D, 5 why analysis, fish-bone diagram, product quality processes like DFMEA, PFMEA, risk analysis, RCA. value engineering, product industrialization, value stream mapping, manufacturing processes, assembly processes and basics of project planning and scheduling.

Behavioural Competencies: Positive attitude, ability to develop and maintain positive and effective relationship with internal & external stakeholders, good communication skills

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