Manager

Manpower Development - Conduct and deliver training on different topics at Bawal Plant

• Arrange training from external agencies for the employees as per schedule
• Plan and develop the skill matrix in department members as per required roles and responsibilities
• Monitor competency mapping score for the department members as per defined standards
• Ensure certification of final inspectors is done as per plan
  
  

Overall Involvement - Identify PDCA and perform deep analysis for all the departments at Bawal Plant

• Ensure timely reviews of PDCA / deep analysis activity selected by every department and implement feedback in as suggested
• Identify the MPS (Maruti Production System) projects at Bawal Plant
• Ensure implementation of feedback in MPS Projects as suggested
• Facilitate updating the Kaizen Website for kaizens
  
  

Coordination - Coordinate visits of TQM consultants as per the plan

• Conduct and carry out monthly TQM review as per schedule and arrange Half yearly TQM review as targeted
• Ensure implementation of TQM review feedback at specific areas as identified
  
  

Establishment of new practices - Facilitate introduction and establishment of Six Sigma practices as per schedule

• Ensure implementation of new initiatives as directed by TQM consultant and top management as per plan
• Ensure identification & implementation of best practices in the companies
  
  

Safety - Follow SOP's for safety and build a safe working environment while adhering to the norms in place

• Maintain safety audit score as per the calendar
  
  

Quality management - Ensure monitoring and analysis of product audit of laminated & tempered glass as per plan and control the number of rejections at customer's end

• Review the QACR created against product Audit / In-process defect & ensure timely reply of QACR from the concern department
• Verify and analyse the counter-measures given by Production department on weekly basis
• Verify if the final inspection is done only by certified inspectors to ensure the product quality
• Ensure daily process Audit score and updating of control plan & FMEA against action taken/counter-measure to avoid the repetition of problems
• Ensure implementation, review & monitoring of IATF 16949, QMS as per company guidelines
• Monitor the number of NCR's in internal / external audits
• Analyse monthly in-process rejections and communicate with concerned persons to take action with all CFT